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Our PCB Capabilities

  • There is no minimum, but for automated surface-mount assembly, we need to run the PCBs on conveyors that adjust to widths just under 3”. If the PCB is smaller or components near the edges, the PCB should be fabricated in an array. Please get in touch with us to determine the best array size, or give us your Gerber files, and we can take it from there.

  • There is no limit for hand-assembled PCBs, but if you want automated surface-mount assembly, 20" x 20" is the largest size we can assemble. If your PCB exceeds these dimensions, please get in touch with us. We can run larger sizes by including some manual operations.

  • Absolutely. We have SMT assembly lines and selective solder equipment for through-hole components on your mixed-technology and double-sided boards.

  • Yes. Caltronics regularly produces prototypes and small test quantities as part of our design and development service and with complete customer documentation. Let us help you prove your product design before committing to full production runs.

Design and Engineering Capabilities

  • Caltronics employs an in-house design and development engineering team, unlike other shops that outsource such work. We also have a complete manufacturing engineering team to support our production activities. That means your product has two sets of highly skilled engineers to design and ensure quality products from concept to delivery.

  • Because we house both design and manufacturing experts under the same roof, our engineers have an intimate understanding of what it takes to build something. They can help you achieve an efficient and easy-to-manufacture design.

Certifications / Compliance

  • We have the experience and resources to take your current product design and BOM and determine how it will meet RoHS requirements.

  • We have dedicated assembly lines and equipment for RoHS and non-RoHS production, along with process controls to ensure your product requirements are met.

  • Caltronics is ISO 9001 Certified and utilizes a full Quality Management System controlling your product’s design, assembly & inspection documents, production machine programming, engineering change orders, and production records.

  • Yes. Caltronics is certified to the ITAR regulations. As a Women-Owned Small Business, we have the process controls to maintain the confidentiality of everyone’s projects, especially those related to our great nation’s defense.

Our Production Capabilities

  • From Product Design to PCB Assembly, Full Chassis / Box-build and Final Assembly, and Packaging and Delivery, Caltronics has the experience, tools, and capabilities to be a “one-stop-shop” for all of your product realization needs. We strive to make your job easier.

  • Yes. We’re flexible and happy to meet your needs, no matter how big or small. Caltronics’ value-added services include Electronic and Mechanical Design, PCB Assembly, Cable & Wire Harness Assembly, Chassis / Box-build / Panel Assembly, Final Product Assembly & Packaging, High-resolution X-ray Analysis, Potting/Encapsulation, BGA Removal & Replacement, Component Installation, and Replacement, Custom Modification, Specialized Rework, Drop-ship Delivery and more. You tell us what you need to be done, and we’ll handle it for you.

  • Yes. Many of our customers have enjoyed our ability to meet their short lead-time needs. We have the experience and resources to expedite your order.

Added Value Services We Offer

  • Among Caltronics’ many value-added services are: Electronic and Mechanical Design, PCB Assembly, Cable & Wire Harness Assembly, Chassis / Box-build / Panel Assembly, Final Product Assembly & Packaging, High-resolution X-ray Analysis, Potting/Encapsulation, BGA Removal & Replacement, Component Installation & Replacement, Custom Modification, Specialized Rework, Drop-ship Delivery and more.

  • Even though we specialize in electronic assembly, we also offer mechanical assembly services. Much of our work includes electronic AND mechanical manufacturing (box builds).

  • With electrical assemblers and inspectors on staff IPC 610 standard certified, Caltronics has invested in the most modern and capable equipment available to ensure your product meets your quality requirements. We employ 2D and 3D Automated Optical Inspection (AOI), Rotational X-Ray, and product-specific electrical/functional testing.

Ordering and Delivery

  • Caltronics features assembly equipment that facilitates speedy setup and changeover from one project to the next while capable of very high production rates. We are happy to help you bring your product to life—regardless of how many units are needed.

  • Certainly. Many of our customers opt for us to ship them their product so they can incorporate it into a final assembly; however, we can build your final product and manage your inventory and shipments to distributors and end-users.

  • Whether you have a “back of the napkin” sketch or a full file package (including drawings, Gerber files, and Bills of Materials), we can work with you to get an accurate design or assembly quote fast. Just contact us at 651.462.1440.

Just Like Your Ideas, Questions Can Be Unique Too

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